Automatic Spool Laying

Supertek's automatic laying systems are highly accurate, programmable, fully electronic laying machines to load various types of wire, round wire, flat wire, fibres, tapes, filaments etc. onto different spools, H spools, conical spools, biconical spools etc.

 

Supertek's laying systems can be used as a traversing spool drive so that the wound material can be wound at a fixed transfer position perpendicular to the coil. The product, such as flat wires, tapes, films etc. are run through the traversing laying systems always in one line. In combination with a contactless overrun control unit, the traversing laying systems are also ideally suited to straight line unwinding.

 

Spool rpm and laying speed are synchronised by an innovative microcontroller circuit and high resolution drive motors without a measurable latency period in real time. Supertek's fully electronic laying systems always lay synchronously to the spool speed and guarantee a consistent laying gradient and a perfect laying appearance.

All necessary parameters, such as start of winding, starting point, end of winding, end point, switch over points, laying gradient, laying appearance, dwell path etc. can easily be stored and implemented in a formula management system.

With Supertek laying machines optimum winding appearance can also be achieved with automatic flange detection and permanent spool edge scanning even with high spool tolerances.

Materials with fluctuating diameters, such as hoses, hollow wire, rubber, silicone hoses etc. can also be wound accurately over several layers with the sensor-supported Supertek laying systems.

 

Layer system for spools with electronic linear drive

Electronic laying system ELU (PTU class)

The electronic layer of Supertek is a highly precise processor-controlled linear drive for laying of wires and fibres on spools.

 

  •     Layer synchronisation
  •     Layer pitch
  •     Optimisation of inflection point
  •     Winding with accurate layers
  •     Automatic flange recognition
  •     Precise length measurement
  •     Speed controller
  •     Tensile force controller, dancer layer controller
  •     Speed control
  •     Wire follow-up control

Used, for instance, in winders of PTU class.

For retrofitting in existing plants.

For the replacement of obsolete rolling ring drives.

PDF Dokument ELU Datasheet ELU
Laying system for multi-winder with linear drive for traversing spool

Electronic laying system ELU

(MW class)

Highly precise, processor-controlled electronic layer with powerful linear drive for high loads for traversing of the whole spool.

 

  • Layer synchronisation
  • Layer pitch
  • Optimisation of inflection point
  • Winding with accurate layers
  • Automatic flange recognition
  • Precise length measurement
  • Speed controller
  • Tensile force controller, dancer layer controller
  • Speed control
  • Wire follow-up control

Applied, for instance, in the multi-winder of the MW class.

 

Control panel CMC of Supertek WLT
CMC

Quick and easy solution for adjusting tensile force and configuring the EDD.

  • 24V DC

Line display

  • Simple menu navigation
  • Input dancer force or tensile stress
  • Target value specifications
  • PID values

Data communication very easy with RS485.
Extendible I/O signals

PDF Document CMC Datasheet CMC
Software SUMMI, winding patterns
 Software SUMMI

Professional setting on the touch display of the parameters among other things for winding with electronic publisher ELU or MCU.

 

  • intuitive and clear operation
  • individual device description
  • different access rights
  • easy entry of all parameters and setpoint specifications
  • Observing the current values
  • Save all settings with recipe management

 

Data communication with RS485 or USB.

PDF Document SUMMI Datasheet SUMMI